Hi Pete
Just on spark gaps ,
If we briefly ignore some of the variables that affect it like humidity, frequency temperature, a rough approximate value for High tension ionisation of air (spark in an air gap) is about 10,000 volts per inch. Once that's happened the air can carry huge currents, Just as if you have welded a crow bar to each end.
So if you use a car coil that delivers 20,000 volts, your 3/4" gap is looking to arc over - a lower primary voltage or some really good Spark plug boots are likely to be a must have.
I would think that if this is a problem in multi cylinder small engines, it would have been solved by a few that have gone before.
Any one?
Bez