Hi all, I've made progress tonight but it's been a long night, sometimes things just seem to take a lot longer than you'd think.
First job was to put the conrod assembly in the vice and drill the hole in the big end for the crank journal.
I picked up the middle pretty much by eye and centre drilled lightly as didn't want to force the two bits apart. (I don't think it would have though as the vice had quite a tight grip squeezing it all together)
I opened it up to suit the journal. I didn't have a 5/32" reamer so just used a number drill the next size bigger which happened to be no.21. You need a nice loose fit anyway, don't want excessive friction.
Then I cut the big end strap from parent stock:
and tried to face it to length in the lathe. Luckily I took a very light cut as it moved:
So back across to mill to length instead!
Another picture seems to have gone missing but I basically set it up as follows, you can just see a bit of 5/32" rod in the pic which I put through the bearing and made it square with the table so I knew I was drilling the hole for the gudgeon pin parallel to the big end. Centre drilled
and drilled through. Again, next number drill size above the pin.
Here's the finished rod. You can see in a couple of pics that it's not spot on but once assembled you won't be able to see and I don't think it'll affect anything, it's neglibible.
So that was the last real component for the engine. Still got the burner and base to do but I decided to assemble the engine so it'll be ready to try a run tomorrow if I get the burner and base done.
I stripped the engine down into little bits, here they are:
Lapped the end of the cylinder and both sides of the cover again. I want to give it the best chance when I try to run it and there is no gasket so these surfaces have to be flat to seal well.
Assembled the engine back together with things placed more precisely. I found the build up of tolerances on the cylinder bolt holes, holes on the standard, piston and rod have meant the rod is slightly ofset to the left when looking down the bore at the piston. So I've put a washer in on the right side of the crank which keeps it just in the right place.
The assembly was very fiddly indeed! :bang:, I wouldn't recommend this engine for a beginner because of things like I mentioned, the build up of tolerances - there isn't much room for manoeuvre, everything is planned down to a tee, all the clearances are built in so you have to make everything to as near to drawing as possible.
Here are a few snaps of the engine assembled, ready for the base and burner tomorrow:
Looking quite good now I think, should look good when on its base. The question is, do I stick to my red flywheel scheme?! I deliberately left the centres of the flywheels rough so I could paint them.
Flicked it over a few times to get a feel for any tight spots, & whether everything seemed to work. It sounds promising, I can hear some suction and in fact it sounds just like Rick's from HMEM! Can't wait until tomorrow ...................
[ame=http://www.youtube.com/watch?v=4gkViVZm4WQ]http://www.youtube.com/watch?v=4gkViVZm4WQ[/ame]
Yeah right!!! :big: ... I've had you going long enough - I admit, I couldn't resist trying it to see if it would run!
Here are a few attempts. I missed the first one, I put the camera on but then didn't have enough hands so it just ended up pointing at the wall! I should have made the fixture for putting it on the mag base as Bogs suggested - will still do that soon.
I should point out that these are warts and all videos and unfortunately I've realised I waffle just as much in real life as I do in these posts. I seem to be mumbling quite a bit and probably not even making sense so apologies for that but anyway, you'll get the picture!
[ame=http://www.youtube.com/watch?v=pkMiXoXjBYI]http://www.youtube.com/watch?v=pkMiXoXjBYI[/ame]
[ame=http://www.youtube.com/watch?v=QlhpRWZ5OyM]http://www.youtube.com/watch?v=QlhpRWZ5OyM[/ame]
[ame=http://www.youtube.com/watch?v=q4TQvSpKZMA]http://www.youtube.com/watch?v=q4TQvSpKZMA[/ame]
;D ;D ;D