Yet another bit to add to this epic saga.
My moving man drove from the other side of the country yesterday afternoon and got my lathe into the shop. By the way his hoist flexed, there was no way Tel could have carried it in on his back. Kevin the man reckoned on about 350kg (just over 700lbs). So even with Tel on the heavy end, the wife on the other, they still would have struggled, made me sweat just thinking about it.
Anyway, here it is, in the centre of the shop, so that I can get all around it to do any assembly that is required.
A thin layer of silicone sealant was put between the tray and bases and then between the lathe and tray. This will stop any stray suds getting into the cabinets underneath.
By the time I took this photo I had already connected up the machine stop/footbrake and connected and fitted most of the electrics. By this time I was just wiring in the suds pump.
This is the business end, a 240volt (single phase) 2HP motor connected to the main gearbox by twin belts.
It is this area I am really disappointed with. To swap the belts over to give another speed range entails undoing the motor bolts to slacken the belts to allow the changeover. This shouldn't matter to most buyers of this type of clone as the twin pulley, as far as I know, is one of Chesters own mods.
I can see a perfect place between the belts and the lower mounting stud for the cover, to be utilised for a belt tensioner quadrant, to save having to slacken the motor off.
To counteract the disappointment about the belts, I noticed when I was poking about, the main gearbox is a separate unit, and it has it's own horizontal jacking screws. That means, if I have a sideways taper after it is all set up, that will be able to be adjusted it out with a bit of fine tweaking.
This shot shows the footbrake linkage coming up to a shutoff microswitch and a fair sized pair of brake shoes mounted into the back of the drive pulley that goes to the back of the main gearbox.
You can't help but notice the gaping hole thru the spindle, a very handy 1.5". It is also threaded into the end, but I don't know what for, maybe a collet closer.
Below the spindle is a very robust gear quadrant, fitted with all steel, well made gears. These are for changing over from metric to imperial and the ratios on the lead screw.
Away from the machine tour now. This is the first mod I will be doing to the machine. Fitting a second double DRO.
So I have got the topslide off and trying the read head for fit.
You might say that it is a little too long for the slide. Before I ordered the DRO heads I had already noticed I might run into problems getting things into the right position. Chester didn't have one of these lathe in, so when I was in their showroom, I had a look at similar type lathes and measured the topslides. This proved to be the right thing to do, because if I had ordered the shorter head I would have been in major trouble getting it to fit where I wanted it.
If you notice the jib lock screw in the side, and the nut for holding the topslide down. This meant the actual read head couldn't be mounted centrally, but at the rear. If I had bought the shorter one, I would have run out of read area on the scale before the topslide had reached its limits.
The aluminium bracket for the scale will have new slots machined into it, and the read head will have a purpose made ali mounting block to get it into the right position.
It really does pay to plan well ahead.
Now for a little bit for Marv.
If you remember, I said that the screw thread gauge was mounted solid. Well on closer inspection (I couldn't get to it properly to see before) it does pivot out. I removed it so that I could see a little bit of the totally enclosed leadscrew. After measuring it, contrary to what the manual said, it has an 8TPI leadscrew. So that makes it even more confusing when cutting threads. Do you believe the charts or not? I suppose the only way to do it, is to try cutting a few.
Now back again.
This post has now been suspended awaiting confirmation from Chester UK about a question asked of them.
Please do not ask why.
Sorry, but normal service will resume as soon as possible.
John