Hi Sutty & Minh-thanh,
Boiler design is not quite so simple. I many countries there are Regulations. e.g. UK, Europe (EEC,ECE) USA, Canada, Australia, Japan, etc. and these have very well-defined rules for boiler design and manufacture - above a certain size. The BEST engineers are consulted, and insurance companies, and anyone with knowledge of the boilers are also consulted, so products made to Regulations are safe to use as designed, and when manufactured to specific standards. Model makers generally work to such standards of fit, jointing, materials, etc.
Some principles that have changed boilers since the early 20th century.
# Riveting has been abolished as the manufacture of rivetted boilers is very hard to control successfully.
# Silver Soldered copper boilers are generally limited to 100psi due to the "natural loss of tensile strength" of silver soldered copper joints at the elevated temperature for steam at 100psi. (205deg.C. or 400deg.F.) At below 100deg.F. ASME code permits a max tensile stress of 6700psi. BUT at 400deg.F this is down to a MAX permissible stress of 3000psi. (!!).
# Hoop stress calculations are conducted for boiler shells containing internal pressure. BUT these must limit the stress to <1/8th of the yield stress for copper AT THE TEMPERATURE of the steam at NWP (Normal Working Pressure). At below 100deg.F. ASME code permits a MAX tensile stress of copper boiler shells to be 6700psi. BUT at 400deg.F this is down to a MAX permissible stress of 3000psi. (!!).
# ADDITIONALLY: where there are penetrations in the shell a factor for stress concentration MUST be included in the calculations: this is a statuary value of 3.3 for USA Regulations (ASME Code) and others who follow those codes. So the MAX permissible stress at 100psi becomes 3142psi / 3.3 = 952psi (!!).
# ANY penetration must also be reinforced to resist stress concentrations. This generally means the hoop stress calculation determines a very thick shell! - far thicker than many "Old" boilers. But the Regulations are based on having boilers that WILL NOT FAIL in service. (unless made badly, using poor materials, etc.).
# Further, because the min tensile strength of copper at room temperature is:
Mechanical Properties Metric English
Tensile Strength, Ultimate 210 MPa 30500 psi (ASME code limits Tensile stress to 6700psi.: FOS = 4.55)
Tensile Strength, Yield 33.3 MPa 4830 psi
Elongation at Break 60 % 60 %
MIN compressive strength: 45 MPa 6535psi (ASME FOS 4.55 reduces the LIMIT to 1436psi.)
So, if you do the calculations, for a tube in compression (e.g. a flue tube with exhaust gas inside and boiler pressure water or steam on the outside), with a tube that has penetrations (e.g. a cylindrical firebox inner jacket with a firing hole) then you have a max stress defined for 100psi as ... NOT A LOT!
So, (Minh-Thanh) please check some calculations appropriate to making safe boilers.
Without knowing your designs I cannot comment otherwise.
K2