#362 After a complete dis-assembly of build #2 last night all of the parts to be painted were cleaned with lacquer thinner to remove any traces of oil. I dusted on a thin base coat of light gray primer, followed by a thin top coat of clear lacquer. After an hour of air dying the parts were oven dried at very low temperature for two hours. today I carefully assembled the engine and took the pictures posted below. Prior to dis-assembly I marked the gear and magnet carrier positions with a felt tip marker to speed up the adjustments that will be needed to put the engine back in running order.
The best approach on build #3 might be to paint the engine first before the initial set-up and maiden run. I was not planning on painting all five builds, but I changed my mind feeling its worth the extra effort for the cosmetic benefit.
#363 As most of you may already know, the NO.1 cause of Hall Sensor failure is a grounding failure or interruption. To eliminate this possibility its a good idea to remove all the paint beneath each screw head on the engines frame. The way I did this without making a mess of the paint job was to spin each screw in its clearance hole with a small amount of lapping compound under the head. Afterward I carefully removed the residue from the frame plates using a soft towel moistened with lighter fluid, and washed the compound off the screws. Then each screw was lightly coated with a very small amount of dielectric grease prior to installation. It might sound a bit like over-kill, but its better to spend a few minutes on prevention rather than an agonizing hour on the cure.
#364 Oops, I forgot to install the muffler! ;D
#365 Still no muffler, but its a nice picture!
#366 Oh boy! Now I noticed all the oilers are missing too!
oh:
#367 This is a picture from the rear. A chill just ran up my back.... I hope I remembered to install the piston rings! scratch.gif
#368 Ah! There's the muffler.
#369 This is the last picture of Engine #2. Its a shame it has to get all dirty when I try to get it into running order again.
Video Link:
http://www.homemodelenginemachinist.com/index.php?topic=13996.0
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