Solenoid diesel injection pumps

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I haven't done the full math yet on the fuel consumption but this is going to be a blown two stroke so it would at ~14 psi boost which would mean that it would burn twice what a similar sized 4 stroke engine would burn. The goal of making the plunger such a small diameter is to take advantage of the mechanical force provided by the solenoids, which will likely be a lot less force then provided by the driven cranks in many of the four stroke models.

The other reason for such a small plunger is actually following your advice, minh-thanh, and making sure I can adjust both timing and spray volume.

I also am departing form the forum norms a little in that I plan for the engine to drive a load and not just run(not that there is anything wrong with that!). The single cylinder test engine will likely drive a generator as a dummy load, but I want the five cylinder version to drive its own water pump, fuel pump, injector pump, generator, lubrication pump and blower while still having enough power left over to be used to drive a real world application. To that end, it is going to take a lot more fuel to run usefully. When I work out the back pressures created by the compressed air in the cylinder I may go to a larger pump plunger diameter and bring down the total possible injection pressure.

I am up in the air on what I want the injection to look like. Also up in the air if I want to go preburn chamber or not. I would like to be able to burn diesel OR vegetable oil, so a chamber temperature of 500°C is required to burn off the glycerine deposits.


Five cylinders will give me about a 500cc two stroke engine which is where a cheap AMR500 blower will come in with, now getting really hopeful, a turbocharger rated for a smaller engine, tied in to provide compressed air to the blower, once the engine is up to speed.

For now the plan is to devise a fuel metering system that is as bullet proof as possible and drive the single test cylinder off of compressed shop air. If that works I have a large vaned motor that I want to use as the single cylinders blower. If that works, then it is on to adding more cylinders.

My lathe and mill are very small, both manual Taig, so I will probably end up building a modular engine and add cylinders as I go with a linked but not solid crank.
 
I also am departing form the forum norms a little in that I plan for the engine to drive a load and not just run(not that there is anything wrong with that!). The single cylinder test engine will likely drive a generator as a dummy load, but I want the five cylinder version to drive its own water pump, fuel pump, injector pump, generator, lubrication pump and blower while still having enough power left over to be used to drive a real world application. To that end, it is going to take a lot more fuel to run usefully. When I work out the back pressures created by the compressed air in the cylinder I may go to a larger pump plunger diameter and bring down the total possible injection pressure.

I am up in the air on what I want the injection to look like. Also up in the air if I want to go preburn chamber or not. I would like to be able to burn diesel OR vegetable oil, so a chamber temperature of 500°C is required to burn off the glycerine deposits.


Five cylinders will give me about a 500cc two stroke engine which is where a cheap AMR500 blower will come in with, now getting really hopeful, a turbocharger rated for a smaller engine, tied in to provide compressed air to the blower, once the engine is up to speed.

For now the plan is to devise a fuel metering system that is as bullet proof as possible and drive the single test cylinder off of compressed shop air. If that works I have a large vaned motor that I want to use as the single cylinders blower. If that works, then it is on to adding more cylinders.

My lathe and mill are very small, both manual Taig, so I will probably end up building a modular engine and add cylinders as I go with a linked but not solid crank.
Those are very interesting projects !! 👍👍
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1mm ... Really very very small . I can not imagine how you will do it
I also had the thought of making a 1.5 mm cylinder , tried every way and all failed . and decided to give up - the future is unknown ...
I failed does not mean you can not do it . Anyway you can make it a little bigger , from 1 to 2.5mm maybe 3 mm .
 
Those are very interesting projects !! 👍👍
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1mm ... Really very very small . I can not imagine how you will do it
I also had the thought of making a 1.5 mm cylinder , tried every way and all failed . and decided to give up - the future is unknown ...
I failed does not mean you can not do it . Anyway you can make it a little bigger , from 1 to 2.5mm maybe 3 mm .
I agree, making a 1mm cylinder would be killer. The cylinder will probably be closer to 1cm.

Only the gland will be 1mm.

From https://www.google.com/search?q=plu...MjOwTe4y4UM&vssid=_W4arZ_7xPIqw0PEP39mGiQ0_46
 

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