OK,
I checked my pitch with an indicator and it was right. I also checked the 30 degree angle and it seems to be right.
I cut some more threads.....the nut still won't go on.
I've attached a microscope pic of the threads. The profile looks more like a check mark than a v to me. But I don't know what is causing it.
I'm thinking of trying to cut some using just the cross slide and not the compound.
Any other ideas?
Thanks for the help.
Pic indicates that the compound slide is at too shallow of an angle, looks more like 30 degrees from the lathe bed, not 30 degrees from the cross slide.
As an apprentice toolmaker I was taught to avoid all this faffing about with compound slide angles and leave the compound slide at its normal zero position.
Then when you wind the threading tool in by using the cross-slide, wind the compound slide forward by HALF the amount you moved the cross slide.
This will move the actual toolbit in at a 60 degree angle and give nice cutting on one side of the tool.
For example, if you wind the cross slide in .010", move teh compound rest forward .005".
This way, when you get to the theoretical thread depth but the nut is still tight, you can simply advance the compound rest a thou or so and take a cut to provide some clearance.
In addition to starting with the turned OD a couple of thou undersize and running a three-sided file along the crown of the thread to remove burrs should give you a quick, accurate thread.
I am not sure if this technique is any of the modelling books, but it was standard industry practice back in the days when we still had industry.