Cogsy
Well-Known Member
I plan to cut them to the circumference plus the gap rather than cut them to the cylinder diameter and split them.
If I understand this correctly you plan on making the rings oversize so you can remove the section where the split is, rather than split and spread? If you do this then your rings will be out of round once you compress them into the bore and you'll have the same issue you have now.
I make mine by cutting them to the bore size, splitting them and inserting a wedge into the gap to spread them. Then place them on a body washer held in the vice jaws and heat the whole lot to uniform cherry red, hold it for 60 seconds then let cool naturally. I don't get perfect sealing straight away, but enough compression to run, then they bed in after 10 minutes or so of running and compression is good.