Golly chaps, I'm learning a ton of stuff here! In answer to one of the points raised, the bluish flame at the exhaust ports I don't think is necessarily an indication of poor timing (although the timing may well be off). Its more that the ports are very short, directly visible from the outside and the flame inside the cylinders shoots out the ports when uncovered by the piston. TBH I was more interestd in the colour as an indication of the level of combustion.
Someone asked about the fuel tank level. It sits a little lower than the carb to prevent fuel draining into the engine, and the transparent fuel pipe lets me see how the fuel moves. I originally had an exhaust pressure feed to the tank, but had to change the exhaust to separate the cylinder ports from each other (flame from one cylinder finding its way past the back of the other piston and into the crankcase is generally a poor idea, especially when fuel mix from the other end of the cylinders has found its way past the pistons and into the same crankcase....) and dropped the pressure feed - without it, the suction through the carb seems to draw the fuel through just fine, and I don't get any change in the engine firing if I apply pressure to the tank.
I've done some more digging on the carburettor size that might be needed, and found amongst other things that the general rule on 50cc scooter engines is to use a 12 or 14mm diameter carb. Although I realise that these are very different engines, this seems to equate fairly well to the requirements for my approx 45cc per cylinder beast, so I'm inclined to build a 12 mm carb and see what happens - I have all the materials in my junk box, and it shouldn't take more than a few days to put it together. I have looked at the availability on ebay of carbs used on scooter engines - they seem to be either Dell'Orto or chinese copies, or Mikuni types - but they are pretty big, and probably uneccessarily complex for my needs.
I'm thinking of a slide type carb, with a tapered needle sliding through a fixed jet, and with an adjustable needle to regulate the fuel feed into the bottom of the jet. Working out the taper of the needle is proving to be a little difficult - I can get the taper dimensions for needles for bigger carbs, but I'm not sure how best to scale them down to suit this one: any suggestions are, as always, very welcome!
Its a very valid point that two carbs may work better than one, if only because the two cylinders will inevitably not have the same compression and the twin carb setup would compensate for this as well as generally improving the breathing.
I'm sketching up the plans for this carb as we speak, I was brought up on pencil and paper so it may prove difficult to upload my ideas, but I'll try. Time to make some more swarf