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  1. M

    Worm Gears

    have a look at "Pittler" on "lathes.co.uk". If the helix angle is over about 3-4 degrees, you need to divide the diameter of a corresponding spur gear by the cosine of the helix angle. I wrote a lengthy article for Tony, years ago, detailing the calculations for worms and wheels. The information...
  2. M

    Wanted Model generator, castings kit.

    You'll find that Kirk Burwell doesn't show everything on the website. Give him a call, and I'm sure that he'll help you with castings and drawings, if he possibly can! -Andrew UK
  3. M

    Thread Dial

    Like HMEL wrote, industrial lathes, in my case a Colchester VS2500, have thread indicators with a series of five or six gears which need to be interchanged depending on the pitch to be cut. Metric pitches simply don't lend themselves to a simple indicator. I spent over 30 years in industry. The...
  4. M

    small camshaft

    I'll let you in on a dirty trick. When I worked in an auto shop, we used to make concave form tools. Ground as best as we could (pretty damn good) we then used to run a drill, gripped by the flutes, at top speed with fine grinding paste. Lapped our concave tools off the shanks, to a mirror finish.
  5. M

    small camshaft

    Best forget CNC shops. As paid jobs, I don't know what shop rates are nowadays, but expect to pay 75- £80 setting time before they pick up another spanner. I dropped off a job once as a "favour" job. I picked the piece up again two years later, still with the busted 10 BA tap in it. Companies...
  6. M

    small camshaft

    I don't know why a CNC company would fight shy of tackling those, 'cos the flanks are straight! I would put a keyway in the blanks for alignment, and make a filing fixture with two keyways. Your designer has actually been quite kind. Westbury's method, whilst effective, had cam flanks with an...
  7. M

    Holding down straps

    Chronos is a reputable firm who I started to use in the mid 80s, when they were working from a shed hidden in a St Albans backstreet. They don't even list complete sets, for some reason! However, what they do stock is posted out for free in the UK.
  8. M

    New member

    Hello David, and welcome aboard! There are, indeed some very knowledgeable people here (wish I was one!) and some just like yourself. When looking at replies, do use your own judgement. I was never apprenticed, but had good craftsmen around me. I ended up doing F1 and M.O.D work, then teaching...
  9. M

    Holding down straps

    You could try contacting G&M Tools or Home and Workshop Machinery - they tend to accumulate engineering flotsam and jetsam, oft time that sort of stuff isn't even listed on their websites, so it's best to ring 'em. You'll have to re-read Lfiero's post for the obvious pitfall here. Andrew UK
  10. M

    Holding down straps

    In Britain, we know these as clamping sets. In exchange for £157, even Amazon sell them. The straps and blocks are the same, but the studs and nuts can be either M12 or 1/2" Whitworth. Given enough time these do wear out, so I'd go with metric for ease of replacement. I don't know if the case...
  11. M

    Monosoupape threads sizes and errata.

    Regarding the 1/5 scale, 49cc Chenery monosoupape, Elliot asked me what BA sizes were used in the engine. My drawings have faded to the point of complete illegibility- My Dad tried to send me his, but that didn't work out, but I have my engine parts to look at, so I can say with certainty that...
  12. M

    PISTON SIZE

    Another traditional method is the (almost forgotten) rust joint, which is impervious to heat. Prepare a solution of ammonium chloride (sal ammoniac) and coat the sealing surfaces. Assemble everything, then wait a couple of days. That might be cheaper than loctite. You should be able to buy a...
  13. M

    Odd-leg calipers ??

    Should have been labelled "Sheffield England". That's where our steelmaking tradition really began.
  14. M

    Odd-leg calipers ??

    Hello there- I own a copy of that same book, and I have never seen such a caliper for sale. Firm joint calipers actually come in two flavours- cheap (rivetted) and decent, the latter type having a bolt at the joint. They are still inexpensive. They can be dismantled, then reassembled with one of...
  15. M

    John Tom Site

    He didn't like paying for copyrighted material either. He did that to me. Maybe someone came knocking.
  16. M

    Not One but Two Myfords

    Is that engine's hopper a repurposed party 7 cannister? If it is, that is one inspired idea- apart from the chore of emptying it.... NOT!!
  17. M

    Hardening with Kasenit - advice?

    Well, I don't know about cyanide gas (there are many different CN compounds- not all are deadly) but the fumes are certainly pretty acrid (ammonia) so it's best used with a window open. The difficulty in the UK was that our Kasenit company went bust; the American branch didn't, but it led to a...
  18. M

    Convert my lathe nose from D1-4 to Myford thread

    Chronos sell a revolving centre with a 60mm Soba chuck (with reverse jaws) for £76. It does grieve me that many suppliers don't know the difference between a revolving centre and a live one though! -Andrew UK
  19. M

    Les Chenery's Monosoupape

    Good morning/ afternoon/ evening chaps. I have now had further monosoupape crankcase castings done, and they are ready for dispatch. To reiterate, these are for Les Chenery's 1/5th scale design. For those of you in the American contingent, the exchange rates are very much in your favour! the...
  20. M

    Steam sirens revisited...

    Good morning Chaps! I've started making a small siren, >2" body. Apart from a brief description on " instructables " there is a lamentable paucity of information on the 'net... I intend to run it on compressed air at 90 psi, so unless I am advised against doing so, it will be a ball or needle...
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