Plan to build....steam!!

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It all depends on what you want to do with the engine. If built reasonably well without tight spots but equally without sloppy fits then with no load most "steam" engines will happily tick over on a couple of psi or 0.1bar.

At the other end of the scale if you want the engine to do real work then you will need a higher pressure as energy in = energy out so may want to use 50psi or 3.5bar.

Size of compressor or boiler will be related to the speed you want to run the engine at, at tick over it will need very little volume. On the other hand if you want it fast to run a dynamo of a racing pond boat than the volume needed to run at 2000rpm will be a lot more.

Two videos of a similar design engine one showing how little is needed, the other at speed but still only a few psi





I would disagree with what PAT says about agreed safe boilers, there are many designs that pass regulations or have been built in accordance with local codes such as the Austrailian code. (AMBSE) and are therefore considered safe. You would do well to get a copy of this code as you are in Australia.

Thats a really nice engine, i think i will make one similar.
 
Maxjon, I'm with Jason- get yourself a copy of the relevant AMBSC code- Copper, Steel, or Duplex, depending on what material and size of boiler you want to use, follow it and be safe.
https://www.aals.asn.au/standards/
Follow the above link, pick your preferred code, scroll to the bottom of the index, then follow the link to buy the code.
 
I think the engine would run without a ring if you get the bore and piston relatively well finished and close in size.

Some folks use synthetic o-rings, but I am old school, and so I make my own rings in gray iron.

I thought that making my own piston rings would be difficult, but I was surprised at how easy it is.
I think my 2nd or 3rd attempt at making a ring turned out usable.

No ring I think would work fine, depending on your machining skills I guess.
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It all depends on what you want to do with the engine. If built reasonably well without tight spots but equally without sloppy fits then with no load most "steam" engines will happily tick over on a couple of psi or 0.1bar.

At the other end of the scale if you want the engine to do real work then you will need a higher pressure as energy in = energy out so may want to use 50psi or 3.5bar.

Size of compressor or boiler will be related to the speed you want to run the engine at, at tick over it will need very little volume. On the other hand if you want it fast to run a dynamo of a racing pond boat than the volume needed to run at 2000rpm will be a lot more.

Two videos of a similar design engine one showing how little is needed, the other at speed but still only a few psi





I would disagree with what PAT says about agreed safe boilers, there are many designs that pass regulations or have been built in accordance with local codes such as the Austrailian code. (AMBSE) and are therefore considered safe. You would do well to get a copy of this code as you are in Australia.

What did you use for a piston ring? Also what size did you make the cylindrical piston rod guide that connects to the conrod, as you made it, opposed to the T slot guide. ??
Nice engine!!
 
There are no rings in that one, most of the engines at that time from the likes of Stuart, Gamages, Basset-Lowke of a similar style would not have had any rings, just a shallow groove or two which hold a bit of oil.

The trunk guide is 10mm ID and 12mm OD

DSC04408.JPG
 
There are no rings in that one, most of the engines at that time from the likes of Stuart, Gamages, Basset-Lowke of a similar style would not have had any rings, just a shallow groove or two which hold a bit of oil.

The trunk guide is 10mm ID and 12mm OD

View attachment 156962
That's great! Thanks for that picture! I think I will make a trunk like yours too.
 
There are no rings in that one, most of the engines at that time from the likes of Stuart, Gamages, Basset-Lowke of a similar style would not have had any rings, just a shallow groove or two which hold a bit of oil.

The trunk guide is 10mm ID and 12mm OD

View attachment 156962
Sorry for the dumb questions....I'm a newbie, obviously. Timing will be my next question.....
 
As a good starting point the eccentric needs to lead the crank by 90deg plus 30deg, though the 30deg varies a bit depending on air or steam running and the finer points of the ports & valve.

The easiest way to do this is when making the eccentric put the grub screw that will lock it to the shaft at the highest point. When the engine is assembled you can then look at the engine from the side where the flywheel will be rotating clockwise. Set the crank pin to the 12 o'clock position and your allen key that is in the grub screw to 4 o'clock and nip it up there. Or you can look from the otherside where it goes anticlockwise, pin to 4'oclock, allen key to 12 o'clock

For initial setup I like to drop a small piece of soft aluminium wire into the hole before the grun screw as that will save the crankshaft getting chewed up as you make adjustments.

Photo 61.JPG
 

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