I made the grooves in the pulleys 0.020" deep x 0.100 wide. The o-ring is .093" diameter. This is all guess work at present, but ya can't argue with success. Its not like a v-belt that fits into a v shaped groove to transmit more torque without slipping. These little engines couldn't really cope with the power loss that is inherent in a v-pulley system. The big gear, and the casting beside it are---believe it or not---parts of the drive for a cookie dough machine I am designing. My customer, owner of a commercial bakery, reclaimed the drives, castings, and extruder rolls from a strip dough processor out of California, and I am using them as the basis for a machine that makes literally millions of frozen cookies for distribution in the major grocery stores.