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If One would listen to the "world" a lot of things are supposedly "throwaway" but can be repaired/reused.

Making chips in the shop cures a lot of ills.

Sunday work seems to be counter productive, does not mean You cannot plan or sketch things out.

There is another style of O ring available that might work, no one has mentioned it, so it might be new territory. It is called an "X" ring. The cross section is an "X";), might be worth exploring.

It is amazing how much was thought of this Man's sacrifice that they made a coin for His posterity. It is also amazing how little is made of the today's People's ultimate sacrifice.

Could You go with a smaller end mill and use the correct size to finish?

With a less than rigid setup the carbide end mill may chip. It might be better to get experience with cheaper tools. Are You climb milling or conventional milling? Climb milling sometimes makes a sketchy setup worse.

Use a Dollar bill????????????? Be still My racing heart.

I use any penetrating oil or light oil aerosol spray that I can find cheaply at yard sales. $1 a can is the right price.

Just as an aside, the cost of a reputable bearing's box is more than 50c. They have their uses also. Have bought My share.

Maybe that is all the higher He can count!

Have to balance the rod and piston somehow.

Worked with Guy that used to work in a slaughter shop. He ate His lunch on a dead cow. I am thankful for many small things and that is one of them.

They are usually used in the rain! :);)

Some things are not simple if You have never done them.

If the plug as tightened against something there might be a shiney spot to look for.

Bed rails harden almost instantly,the only thing worse I have found was a piece if railroad plate, Carbide would not penetrate,just end up breaking.

Gee I have been using ordinary black cutting oil for tapping for 30 some years, glad to find out it isn't working. Try a different tap as suggested, maybe different material if necessary.

Wonder what effect heat with a heat lamp would have on removing the Hydrogen?

Try taking a sharp scribe and turning the stump out, might not have been too tight to start.