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  1. J

    Surface finish issues on CNC conversion

    Rob, That's an interesting theory. I hope it isn't the case, but I'll have to check it. The bed is fine, that much I can see for certain. It's a hardened bed, no ridges and no measurable wear, and very little use. The screw could be bent, however. It has covers over the ball leadscrew to...
  2. J

    Surface finish issues on CNC conversion

    I'm just getting going on my CNC-converted South Bend "Fourteen" 14x40 lathe. It's was factory converted to ballscrews and servomotors in the late 80's or early 90's, and recently the control was swapped out for a PMDx board and gecko drivers and I'm running Mach3. I'm having some strange...
  3. J

    A "Poppin" for Christmas

    Gabby, it's funny but to tackle this (and presumably future builds) I've had to buy things to make smaller parts. Smaller end-mills, smaller reamers, collets to grip material under 1/4", etc. All I've done til now is full size parts for my motorcycles and gas engines and such.
  4. J

    A "Poppin" for Christmas

    All I managed to get done the rest of the weekend was the flywheel hubs. I cut some slugs of random 1/2" brass rod I had laying around. It was too hard to be 360 but it didn't machine too badly. Then I turned the profile of each and bored/reamed it. Note that I turned a .005" relief...
  5. J

    Show Us Your Lathe

    I had a very nice South Bend Heavy 10, a late model from the 1980's with the extra wide-range gearbox, flame-hardened ways, and camlock spindle. Recently, however, I sold it and decided to start "cheating" by buying a CNC lathe. Here's my 14"x40" South Bend CNC: South Bend never made a CNC...
  6. J

    A "Poppin" for Christmas

    I planned to make the flywheels out of a piece of 1144 steel I had, because brass is prohibitively expensive. Unfortunately the 1144 proved to be way too difficult to work with. I couldn't even get it cut into sections with my portaband. Fortunately I came across a piece of 2.5" x 1/2"...
  7. J

    A "Poppin" for Christmas

    Gotta love holiday weekends. I made a ton of progress today on the Poppin. Last weekend I started work on the "standards". Unfortunately part way through I discovered I don't have all the reamers I need. I got the outline of both roughed out (one at each end of the same bar of aluminum)...
  8. J

    A "Poppin" for Christmas

    I assume you're talking about the graphite rods available on Amazon? I hope they are suitable, because I ordered a .625" diameter rod from them for this project. It should be delivered any day now, and I'll see if it is machinable and smooth/strong enough to hold up as a piston.
  9. J

    Solenoid Engine from a Car Solenoid

    I didn't build this myself, so I hope it's ok to post it up here. My grandfather built this a long time ago. I dug out a few models I inherited from him today before I started my own first engine build (inspiration I guess). This is my favorite. It's a solenoid engine built from a car...
  10. J

    A "Poppin" for Christmas

    OK, so based on my materials/tools on hand and my timeframe I'm going with the Poppin build. Many thanks to rleete for a copy of Jans' flame-licker plans, I do still intend to build one of those. I got a small start today. I had to make atleast a few chips for this to qualify as "under way"...
  11. J

    A "Poppin" for Christmas

    I contacted Jan for a copy of his plans to review, and unfortunately his computer has been hacked and he says it will be 1-2 weeks before he'll be able to send me plans. That would put me thoroughly behind schedule and I would have to pick one of the other engines. Would another member be able...
  12. J

    A "Poppin" for Christmas

    Seems to be a popular theme, judging by some old threads, but I'm thinking of diving into my first engine project. I never finish anything if I don't set a deadline, so here's the deal. I want to make my Dad a model engine for Christmas. This is my first post, so for a bit of background I am...
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