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  1. Builder01

    5"g Simplex steam loco build (hopefully)

    Hi Barry, Hopefully, attached is the drawing of the eccentric rod for the Super Simplex. As you can see, the center to center distance is something to be determined as the valve gear is set. The Simplex was drawn in 1967 and the Super Simplex was drawn in 1989. Martin Evans learned that you...
  2. Builder01

    5"g Simplex steam loco build (hopefully)

    Hi Bamak, Jumping in and starting to turn the wheels by hand will teach you more than you realize. Obviously, the steam must push the piston when the crank pin is the correct position relative to the wheels. Adjusting one part or another and then carefully observing the results will also...
  3. Builder01

    5"g Simplex steam loco build (hopefully)

    Hi Barry, All the suggestions give so far are good. I think you mentioned you have the Simplex construction book. The book says full gear travel is 9/16". or .562". This is the maximum needed movement of the slide valve. The same goes for the Super Simplex. The full movement of the reverser may...
  4. Builder01

    5"g Simplex steam loco build (hopefully)

    Here's the photo I was trying to post earlier. It may, or may not, be helpful at this point. David
  5. Builder01

    5"g Simplex steam loco build (hopefully)

    Hi Bazmak, I'm sure Mr. Walschaert won't mind, no problem! Hmm...setting the valve gear by email. I will not be able to really do this via email, but, I can give you a few hints. It took me quite a while to get mine to where I was really satisfied. I ran the loco for months with the...
  6. Builder01

    5"g Simplex steam loco build (hopefully)

    Bazmak, I think this reversing system was invented by Mr, Walschaert. The Stephenson system uses two eccentrics, one for forward and the other for reverse with a slide block link between the two. The Walschaert system uses the expansion link and radius rod to set the slide valve. Perhaps you...
  7. Builder01

    5"g Simplex steam loco build (hopefully)

    Also forgot to mention, you have to remove the steam line to the chest and the exhaust! (small detail!). By the way, on the Super, the main steam in and exhaust are flanged and bolted to the cylinders. I think the drawings for the Simplex show them as screwed. I don't know if it is too late for...
  8. Builder01

    5"g Simplex steam loco build (hopefully)

    Lookin' good Bazmak! I will follow closely, I'm sure you will be fine. Once you have the motion plate and guide bars attached to the the rear cylinde cover, it is possible to remove the cylinder and motion plate as one assembly. You only have to remove the big pin in the crosshead, the...
  9. Builder01

    5"g Simplex steam loco build (hopefully)

    Good one Bazmak! David
  10. Builder01

    5"g Simplex steam loco build (hopefully)

    That tap makes the 1/4"-20 double lead thread look giant! Nice work! David
  11. Builder01

    5"g Simplex steam loco build (hopefully)

    Hi Bazmak, For your "two point" cutter, you won't know until you try. It will probably work. Although. you will be removing twice as much material at a time versus a singe point cutter. Hopefully, in bronze, it won't be a problem. Progress on the steam ports and cylinder face looks great! David
  12. Builder01

    5"g Simplex steam loco build (hopefully)

    Hi Bazmak, Thank you for the kind words. If you are gong to make a tap, why not make it like a regular form of tap. Why would a D bit be better for cutting internal threads? A D bit seems to work well as a straight reamer, but, a tap? Maybe I have misunderstood you. David
  13. Builder01

    5"g Simplex steam loco build (hopefully)

    Hi Bazmak, Yes, in order to cut left hand threads, traditionally you cut from the head stock to the tail stock. So, the chuck turns in the normal direction, but the tool moves from left to right, away from the chuck. As you say, you have to reverse the direction of the lead screw. The...
  14. Builder01

    5"g Simplex steam loco build (hopefully)

    Yes, the nut for the reverser screw was a challange! I ground a piece of 1/4" HSS into a miniature boring bar. (Much "quality time" spent in front of the grinding wheel.) The "boring bar" had the end ground such that it had a 60 degree cutter on the end to make the thread. No photos of this...
  15. Builder01

    5"g Simplex steam loco build (hopefully)

    Nice work on the reversing screw, looks good! If and when you pin the cross head, I suggest that you try to put the large end of the pins in the upward direction, so, if anything was to ever loosen, the pin(s) do not fall out. I put both of my pins in such a way that they can also be removed...
  16. Builder01

    5"g Simplex steam loco build (hopefully)

    I guess you could use 1 larger pin instead of two smaller pins. But, something to consider, is that the entire weight of the locomotive and the train is bearing on the cross head to piston rod connection. With one pin per cross head instead of two, this weight bears even harder on the hole...
  17. Builder01

    5"g Simplex steam loco build (hopefully)

    $50 for postage, that's crazy! Sorry about that. Isn't their some sort of industrial supplier in Australia like McMaster-Carr? Even $3.50 a piece seems like a bit much. As for size, 3/0 in the piston rod only leaves you 1/16" on a side, perhaps that is enough. Make sure the pin is in the very...
  18. Builder01

    5"g Simplex steam loco build (hopefully)

    Almost forgot, yes, the Super Simplex on YouTube with the "Apple Green" wheels is my baby! The first steam test in my shop was done using my boiler that I use to run my stationary steam engines. I thought, why not connect it up to my locomotive for a real steam test! Operating on real steam is...
  19. Builder01

    5"g Simplex steam loco build (hopefully)

    Hi Bazmak, The photo really looks like a life size Simplex! It also looks a bit like Kennions "Butch", as the weigh shaft and lifting arms are in a notch in the forward end of the water tanks. In either case, the loco in the photo also has a Belpaire boiler, you can see the "bump" at the fire...
  20. Builder01

    5"g Simplex steam loco build (hopefully)

    Beautiful locomotive photos! Too bad about the lathes, they certainly were beauties! Yes, all of my lifting arms are pinned to the shaft with taper pins. I got all of my taper pins and reamers from Ebay. These items are quite cheap from Ebay, and can be had brand new. I cannot believe how...
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