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  • Roger B
    Roger B replied to the thread Fuel injector test pump.
    For the original pump I used 2mm silver steel (drill rod) for the piston, hardened and then lapped to 1.98mm with a simple split lap...
    • 009 Using the lap on an injector needle.jpg
    • 010 Lapping the bore.JPG
    • 011 Piston and tappet in place.JPG
    • 012 Delivery valve.jpg
    • 013 Inlet union.jpg
    • 014 Inlet port.jpg
    • 015 Test setup.JPG
  • Roger B
    There are several people on here interested in miniature diesel fuel injection systems. One of the first requirements for this is a test...
    • 001 Assembly 1.jpg
    • 002 Assembly 2.jpg
    • 003 Assembly 3.jpg
  • Roger B
    Roger B replied to the thread Solenoid diesel injection pumps.
    These are the two pump designs. I think that the horizontal plunger version will have a better chance as gravity will help seat the...
    • 1739449272578.jpeg
  • Roger B
    Roger B replied to the thread Solenoid diesel injection pumps.
    There are two options for the fuel inlet in an injection pump, an inlet port in the cylinder or a ball/conical valve. The inlet port is...
  • Roger B
    Roger B replied to the thread Solenoid diesel injection pumps.
    This is my calculation for a 20cc engine. The density of air is around 1.2kg/m3 so 20 cc of air is around 0.024g. Taking a fuel air...
    • 358 And we have injection.jpg
    • Stroke Volume.JPG
  • Roger B
    Roger B replied to the thread Solenoid diesel injection pumps.
    Some thoughts: Moving the plunger will alter the start of injection point. This could be compensated for by adjusting the timing of the...
  • Roger B
    Roger B replied to the thread Solenoid diesel injection pumps.
    I am happy to see someone else working on fuel injection systems and diesels, it’s a lonely world. This is my test pump. It is a...
  • Roger B
    Roger B replied to the thread Solenoid diesel injection pumps.
    There is quite a lot already in this thread however I have picked a few points from the OP to comment on: To get good diesel combustion...
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